Servicing projection equipment (1932)

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90 SPARKING (f ) — The following are some very common reasons for sparking: — poor contact; a weak tension spring; poor "pigtail" contact; brush sticks in its holder; brush is at a wrong angle; brush is not rounded to the commutator ; the insulation of one of the bars is too high. The remedies for these are obvious. (g) — Loss of temper in the tension spring prevents it from making the tension strong enough. See if it is carrying more than its share of the current. If the tension spring seems overheated, provide some form of a jumper to help carry the current. This should be done when installing the next spring, unless a larger size or a heavier wire can be installed in the holder. (h) — The commutator may be worn thin. If it is, it will be necessary to replace it with a new one. (i) — The commutator mica segment is either too high or too low. Note if a click is heard as the brush is met. Locate the offending member, and while it is safest to send it away for correction, if the segment is high you may be able to readjust it by placing a small block of wood upon it and lightly tapping the wood with a hammer. (j) — The commutator may be roughened badly. If the fault lies in the materials, return it to the maker. If it is due to careless brush tension, inattention to the leveling of the set, etc., correct it as